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How to Check The Low Pressure Oil Circuit of The Generator Set?

May. 10, 2023

If you want to check whether the low-pressure oil circuit of the generator set is blocked, you can check that no abnormalities are found in the generator set. Remove the four fuel injectors on the cylinder head of the generator set, and then conduct an injection pressure test. The inspection results show that the first cylinder, the fuel injector, is not working and running; The third cylinder, fuel injection nozzle blowby; The fuel injection nozzles, injection pressure, and atomization requirements of the first and fourth cylinders meet the standards. The fuel injection nozzles of the first and third cylinders were replaced, and the fuel injection pressure was installed and debugged. After assembly and testing, it was found that the frequency of the generator set and the speed of the diesel engine have improved to some extent, but still cannot meet the specified requirements. Further inspection of the compression force inside the cylinder is needed.


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Use a cylinder pressure gauge to check the compression situation inside each cylinder of the generator set. Through testing, it was found that the compression force inside each cylinder of the generator set varies greatly. This situation is generally caused by the lax valve closure of the generator set and the excessive gap between the inner wall of the cylinder sleeve and the piston. Remove the cylinder cover of the generator unit and inspect the sealing of the intake and exhaust valves. After removing the cylinder cover of the generator unit, it was found that the two cylinder gaskets were not assembled correctly, and there was a lot of carbon accumulation in the valve seats of the first and third cylinders, and the intake and exhaust valves were not tightly closed;


Remove the carbon deposit on the cylinder head of the generator set, grind the valve until it is sealed, and adjust the valve clearance of the generator set to the normal value after assembling the cylinder head. After starting the generator set, observe the speed, smoke exhaust and frequency of the generator set again, and find that all the above faults disappear.


Jiangsu Starlight Power Generation Equipment Co., Ltd. was founded in 1974 and is one of the earliest manufacturers of generators and diesel generator sets in China. The company has a registered capital of 218.88 million yuan. The company covers an area of 86,000 square meters and a building area of 55,000 square meters. There are more than 660 employees, including 456 professional technicians and 106 senior technicians. It has 46 sales and service outlets nationwide. The main products are diesel engines, generator sets, and diesel generators, providing users with a one-stop service of design, supply, debugging and maintenance at any time. Starlight has always insisted on using first-class talents, building first-class enterprises, manufacturing first-class products, creating first-class services, and making every effort to build a first-class domestic enterprise. If any question please feel free to visit our website https://www.dieselgeneratortech.com/ or send email to sales@dieselgeneratortech.com.

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