Removal NOTICE! Be prepared to gather up fluids. 1 Drain the coolant entirely of sufficiently for the level to be below the e-EGR coolant pipe; refer to Coolant, Change page 187. 2 Remove the check valve according to Non-return valve e-EGR, change page 163. 3 Remove the coolant pipe, outlet, from the e-EGR cooler.
2 Remove the hose (1) between the inlet manifold and the charge air cooler. Remove the electrical connection (2) from the pre-heater relay. Remove the connector (3) from the preheater element. Remove the electrical connection (4) from the charge air pressure sensor.
1 Lubricate 88880057 Thread tap (M9) with grease in order to prevent swarf from falling into the cylinder. Screw the thread tap at least 5 mm into the copper sleeve, using 9998252 Thread cutting tool. 2 Remove tool 9998252 Thread cutting tool and 88880057 Thread tap .
1 Remove the fuel pump and coolant pump drive belt; refer to Drive Belt, Change page 204. IMPORTANT! Work on the fuel system demands exceptional cleanliness. NOTICE! Be prepared to gather up fluids. 2 Undo clamp (1) and remove the fuel line (2). 3 Undo (1) the bracket (2).
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