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Accidental Damage to Various Oil Pipes of Diesel Generators

Jan. 22, 2024

Users may encounter various problems during the use of diesel generators. How to deal with unexpected damage to various oil pipes?


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During the construction process of diesel generators, oil pipe damage or fracture faults often occur. Although the faults are small, the impact is serious. If not handled in a timely manner, it may lead to more serious malfunctions. When the oil pipe is damaged or broken, the manufacturer of Dingbo Generator will tell you the specific handling methods:


1) Diesel (or engine oil) hoses are broken or damaged: Diesel or engine oil hoses are vulnerable parts and usually come with accessories. If they are damaged, they cannot be repaired and can only be replaced.


2) Diesel (or engine oil) steel pipes are broken or damaged: Diesel (or engine oil) steel pipes include high-pressure oil pipes, diesel fine filter inlet and outlet pipes, turbocharger oil pipes, air compressor oil pipes, etc. This type of oil pipe is not a vulnerable part and is generally not equipped with accessories. If there is any damage or crack, as long as the damage or crack is not at the joint, copper welding can be used to repair it. The specific requirements are:


1. If the crack is very small, it can be directly brazed at the crack until it is firmly welded.


2. If the crack is large and forms a cavity, it is necessary to cover the damaged area with a steel plate (with a thickness of 2-3mm), and then weld it until it is firmly welded.


3. If the oil pipe breaks, a steel pipe with the same inner diameter as the outer diameter of the oil pipe is needed (the length should be adjusted according to the situation). Insert both ends of the oil pipe into the steel pipe (pay attention to the relative position of the oil pipe), and then weld it until both ends of the steel pipe are welded firmly, as shown in the figure.


4. If the crack or fracture is located at the joint, it cannot be repaired and must be replaced.


3) After completing the oil pipe welding repair work, start the diesel engine and run it at medium and low speeds to observe the sealing condition at the welding point. If there are any issues, they must be dealt with again.


Guangxi Dingbo Generator Set Manufacturing Co.,Ltd was founded in 1974 and is one of the earliest manufacturers of generators and diesel generator sets in China. The company has a registered capital of 218.88 million yuan. The company covers an area of 86,000 square meters and a building area of 55,000 square meters. There are more than 660 employees, including 456 professional technicians and 106 senior technicians. It has 46 sales and service outlets nationwide. The main products are diesel engines, generator sets, and diesel generators, providing users with a one-stop service of design, supply, debugging and maintenance at any time. Dingbo has always insisted on using first-class talents, building first-class enterprises, manufacturing first-class products, creating first-class services, and making every effort to build a first-class domestic enterprise. If any question please feel free to visit our website https://www.dieselgeneratortech.com/ or send email to sales@dieselgeneratortech.com.

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