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The Most Easily Overlooked Inspection Items for Diesel Generator Sets

Oct. 11, 2024

The wiring harness of the electronic control system of a diesel generator is the carrier of power and various signals, and the bridge for information exchange and control between the ECU and the diesel engine. If the diesel engine is the heart of the diesel generator set, then the wiring harness of the diesel engine is the muscle connected to the heart. If there is a problem with the muscle, it will inevitably affect the health of the set. Therefore, the inspection of the wiring harness is also a crucial part of daily diesel generator set inspection, and users must not ignore it!


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How to check the wiring harness of a diesel generator?

 

Diesel generator manufacturer Dingbo Electric recommends that users visually inspect the wiring harness and its connectors for any breakage, looseness, exposure, or burning when checking the use of the electronic control system. If any abnormalities are found, they should be repaired or replaced in a timely manner to avoid faults and reduce safety hazards. Users must know that no matter what machinery is used, it is divided into three parts for use and seven parts for maintenance. If the wiring harness is damaged, it will not only affect the normal start-up of the diesel generator set, but may also cause a fire in severe cases. Therefore, users must not neglect the inspection of the wiring harness, pay attention to daily maintenance, and establish a good awareness of daily inspection. This is the key to extending the service life of the diesel generator set and also a small trick to save operating costs.

 

As the saying goes, to do a good job in engineering, proper maintenance is essential. Proper, timely, and careful maintenance can ensure the normal operation of diesel generator sets, reduce wear and tear, prevent malfunctions, extend the service life of the units, and reduce operating costs. Therefore, in addition to checking the wiring harness of diesel generator sets on a daily basis, users should also pay attention to the following daily maintenance items:

 

1. Check the oil level of the diesel generator set: Check the oil level every 8 hours of continuous operation or one working day;

 

2. Check the coolant level of the diesel generator set;

 

3. Check the fuel level in the fuel tank;

 

4. Check and eliminate three leaks: water leakage, oil leakage, and air leakage;

 

5. Check the working condition of various instruments: observe whether the readings are normal, and repair or replace damaged electrical components in a timely manner;

 

6. Keep the whole machine clean, without dust or dirt, and electrical equipment free of oil stains to avoid short circuits in the circuit;

 

7. Check and maintain electrical circuits;

 

Dingbo Power has advanced testing equipment, modern production technology, professional manufacturing technology, perfect quality management system, and strong technical research and development capabilities. It can provide 3KW~2500KW various specifications of ordinary, automatic, four protection, automatic switching, low noise and mobile generator sets, high quality and low energy consumption to meet the diverse power needs of customers, and can also meet users with different voltages and different frequencies. It is required to create a parallel power supply system for multiple units. If you are interested in our product or any question on generator, welcome to send email to sales@dieselgeneratortech.com.

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