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Four Fatal Misoperations When Using Generator in Winter

Jul. 23, 2024

In winter, the temperature is low, making it difficult for the generator to operate. Additionally, it is important to keep the generator warm and to heat it up during use. During use, it is strictly prohibited to make the following four mistakes!


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1. Heat the fuel tank with fire.

 

Heating the fuel tank with fire is a dangerous behavior. This not only damages the paint on the surface of the fuel tank, but also easily damages the plastic oil pipe, causing oil leakage from the fuel tank. More seriously, such careless behavior may also lead to fuel tank explosions, posing a potential threat to life safety.

 

Secondly, selecting a heat source will have an impact on the plastic tubing. The main function of plastic oil pipes is to transport lubricating grease to various parts. However, high temperature fire can make plastic oil pipes sensitive or even damaged. Once the soft plastic oil pipe dries and cracks, the lubricating grease will leak, seriously endangering the normal operation of the equipment. Even worse, natural material leakage may cause fires, posing significant risks to personal and property safety.

 

2. Bake the oil pan with fire.

 

Baking the bottom shell is a common operating procedure. However, this approach may bring some potential problems, not only affecting the service life of the engine, but also easily leading to a decrease in oil quality and reduced lubrication effect. Therefore, we should fully understand this situation and find better solutions.

 

To solve the above problems, we need to explore better alternative methods to treat the oil pan. One feasible method is to use professional high-temperature baking equipment instead of fire operations. This can control both temperature and time simultaneously, avoiding excessive heating to reduce adverse effects on the oil pan.

 

In addition, it is also important to maintain the engine oil and related filters, which can maintain the stability of the oil and ensure the normal use of the engine.

 

3. Oil supply through the air inlet

 

Injecting oil into the air inlet is an incorrect method for maintaining a diesel generator. Although some people believe that this can extend the lifespan of diesel generators, it is clearly harmful. Feeding oil into the intake port can cause oil to enter the cylinder and intake port, resulting in carbon buildup on the piston and piston rings, thereby reducing their service life. The piston and piston ring are very important components in the module, and their normal start-up directly affects the performance and service life of the module. When oil enters the air inlet, it mixes with the ignited gas, producing carbon deposits. This type of carbon buildup can stick to the surface of the piston and piston rings, endangering their normal operation. The birth of carbon deposits will increase the friction between the piston and piston rings, resulting in additional wear and damage.

 

4. Use other power sources to force operation instead of heating.

 

Heating before starting a diesel generator is particularly important. However, some people may overlook this step and immediately use other power sources to force operation. This approach is extremely dangerous as it may cause dry or air dried friction between the crankshaft and the bearing, which can easily lead to the condition of the crankshaft support bearing.

 

Lubricating grease is particularly important for the intermediate effect between the crankshaft and the bearing shell. It can reduce friction, wear, and heat. During engine operation, lubricating grease will enter the gap between the crankshaft and the bearing shell, creating a lubricating film to ensure its normal operation. However, without heating, the crankshaft and bearing itself do not have sufficient time to form a lubricating film, resulting in dry friction or air dried friction.

 

Dingbo Power was founded in 1974 and is one of the earliest manufacturers of generators and diesel generator sets in China. If you want get more information, please feel free to send email to sales@dieselgeneratortech.com we will pay highly attention on your question.

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