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Factors Causing Difficulty in Hot Starting of Diesel Generator Sets

Aug. 30, 2023

Do you know what is the difficult hot start fault of a diesel generator set? The so-called difficulty in starting a hot engine should be understood as the diesel generator set starting normally in a cold state, but when the diesel generator set stops and starts again after a certain period of heavy load operation, it is difficult or impossible for the diesel generator set to start. But after a period of shutdown, the diesel generator set can start normally again and cannot start immediately after the hot engine stops. It is not difficult to understand the difficulty of starting a diesel generator set with a cold engine, but the difficulty of starting a diesel generator set with a hot engine is something that is not well understood.


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The main factors that make it difficult to start the diesel generator set during hot start are: firstly, sometimes the diesel generator set is more difficult to start in a hot state than in a cold state. The root cause of this abnormal phenomenon is that the diesel generator set is prone to overheating, while the cooling system cannot dissipate heat in a timely manner, causing the components to expand and get stuck due to heat. This abnormal phenomenon mostly occurs on new or overhauled diesel generator sets.


The assembly clearance, piston ring clearance, fit clearance between piston and cylinder liner, and axial clearance of each shaft of a new or overhauled diesel generator set are too small, and the parts lack room for expansion after being heated, resulting in jamming, increasing running resistance and friction heat generation, and causing abnormal stress on the swinging crankshaft. When the piston ring is stuck, the gap between the valve stem and valve guide is too small, or carbon deposits or coking occur, causing the valve, especially the exhaust valve, to become stuck, resulting in poor sealing of the combustion chamber and insufficient compression of the mixture. This is also an important reason why it is difficult to start a hot car.


Since 1982, Dingbo Generator has been a generator set manufacturer qualified by the "National Internal Combustion Engine Quality Supervision and Inspection Center". The product quality has passed the IS09001 quality system standard certification. And obtained the qualification certificate for self-operated import and export. Over the years, Dingbo units have been widely used in all walks of life, and have won the network access qualification of the Ministry of Information Industry, the network access qualification of the Ministry of Radio and Television, the network access qualification of CNPC, the network access qualification of China Mobile, and the manufacturing qualification of marine units. In 2016, Dingbo was awarded the Certificate of Qualified Supplier of China Nuclear Power Group. Dingbo Generator has been cooperating with Shangchai Power for many years. In 2009, it became the OEM partner of Shangchai Power in China. Dingbo generator VOLVO unit ranks the top three in the Asia-Pacific sales volume, and is the core OEM partner of Sweden Volvo in the Asia-Pacific region. If any question please feel free to visit our website https://www.dieselgeneratortech.com/ or send email to sales@dieselgeneratortech.com.

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