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How to Conduct Battery Testing and Replacement for Generators?

Jun. 21, 2024

Commercial generators must provide electricity when the power grid is unable to supply power. They also have to work in remote workplaces where there are no other power sources available. These devices operate on battery power - the battery will be depleted over time. Timely battery testing and replacement are crucial to ensure that the generator operates at full load when needed.


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Why is generator battery testing important?

 

Batteries play a crucial role in the operation of generators. When there is a power outage, they provide the electricity needed to start the generator. Specifically, the battery serves as the power source for the engine starter and digital control panel. Some devices also include backup batteries to prevent the main battery from malfunctioning.

 

The expected lifespan of commercial generator batteries varies depending on type, working environment, and usage, with the vast majority of equipment typically lasting three to five years. Battery failure is the most common reason why generators cannot function when needed, which can have catastrophic consequences for businesses. This possibility emphasizes the importance of regular testing and battery replacement.

 

Choose the appropriate generator battery for your users

 

Consider several factors that can help you choose the best gas or diesel generator battery to provide optimal performance:

 

Traditional and maintenance free: The vast majority of generator models use traditional or maintenance free lead-acid batteries. The latter requires less maintenance, but the former has a lid that allows you to add and test the electrolyte.

 

Power requirements: Generators come in various sizes and voltage output capabilities - check the manufacturer's recommendations to ensure that the battery can meet your unit's power requirements.

 

Manufacturer's specifications: If your generator includes factory installed batteries, please compare their specifications with the type you intend to purchase to ensure compatibility.

 

Regular maintenance can protect your generator battery from damage

 

Your generator maintenance plan should cover battery maintenance. Follow the manufacturer's guidelines to ensure that you perform maintenance at appropriate intervals. These steps will vary depending on the type of battery and the usage mode of the generator, but typically cover detecting the proportion of battery electrolytes, using a multimeter to measure battery voltage, and conducting regular load tests. When the industrial generator battery reaches the expected lifespan indicated by the manufacturer, replace it.

 

How to improve the expected lifespan of commercial generators

 

In addition to regular maintenance, charging is the best way to maximize battery life. Fully charged will reduce battery consumption and prevent voltage from dropping below the minimum level. New generators usually have built-in chargers, while older models require portable chargers.

 

Testing and replacement of generator batteries at Dingbo Power Company

 

Dingbo Power provides cost-effective testing and replacement services to ensure the reliability of your generator battery performance and extend its service life.

 

As a professional diesel generator manufacturer, we always insist on using first-class talents to build a first-class enterprise, create first-class products, create first-class services, and strive to build a first-class domestic enterprise. If you would like to get more information welcome to contact us via sales@dieselgeneratortech.com.

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